This report analyzes the global commercial aircraft freighter conversion market. Managing Editor - Joanna has worked in publishing for more than a decade and is fast becoming a go-to source for commercial aviation analysis. Of course, whether Boeing continues to offer the -300F is not guaranteed. For in-service support, it is essential for us to be closely aligned with Airbus Customer Support organisation. . As of July 30, 2017, a total of 1,425 Airbus A321-200 passenger aircraft are in service. Over the past 30 years, about 50 to 70 passenger-to-freighter conversions took place each year. is there a chinese version of ex. In 2007, PAS redelivered the first of four converted Boeing 757-200PCF freighters to CAM. As such, there appears to be a demand/supply equilibrium currently in terms of aircraft available for conversion. T.C. While the loss of belly-hold capacity, typically around 54% of total capacity, through the collapse of long-haul passenger demand has presented a logistical challenge which has required some creative solutions, both demand and rates are now higher than they were as the pandemic took hold last year. This is significantly less than . Would the reflected sun's radiation melt ice in LEO? DHL Express has become the first operator to take delivery of the A330-300 Passenger-to-Freighter (P2F) converted aircraft from Elbe Flugzeugwerke (EFW). RELATED NEWS: It is available with specially designed blended winglets to further improve efficiency, and can travel up to 1,995 NM even with a full load. In such cases upgrade requests are closely coordinated with EFWs and Airbus Upgrade Services teams, with EFW acting as the MRO to install any required Service Bulletin (SB) kits as part of its additional services for the customer. Clearly it is the absence of belly-hold capacity that is keeping rates buoyant. . Cargo deck with container and flexible Cargo Loading System (CLS). Nevertheless, we expect that air cargo, and the ancillary services relating to it, will increasingly become an integral part of the aviation industry and a complementary piece to the usual passenger services. Each box is designed to latch into predefined positions in existing tracks meant for passenger seats safely and securely. Thanks for contributing an answer to Aviation Stack Exchange! Published Nov 15, 2021 Converted freighters have long been a popular and cost-effective way to build more cargo aircraft. Additional facilities, including a new A330 production line at Chengdu-based Aircraft Maintenance and Engineering Corp. (Ameco) that is scheduled to open this year, are designed to bring the companys production capacity to 60 aircraft per year by 2025, according to EFW. The Weight Variants (WV) have an impact on the performance of freighters as they do on the passenger aircraft, because they determine the payload-range characteristic of the converted freighters in general. While no figures are officially available, IBA estimates the conversion cost of a 2005-built 777-300ER to be around $32.5 million. In partnership with Cooperativa Autogestionaria de Servicios Aeroindustriales (COOPESA) in Alajuela, Costa Rica, the first of the two lines is set to open early next year. Learn more. }); Eric is the Supply Chain and Air Cargo Editor at FreightWaves. T.C. Ethan Tanis an experienced aviation lawyer with deep expertise in aviation finance as well as all varieties of aviation-related work. Conversion facilities are being extended and new facilities set up, however, these initiatives take time: Such timing issues for further expansion/establishment of conversion lines should help to keep the supply of freighters in check in the medium term, although it may mean further freight price rises if demand for freight continues to rise year on year as expected. This runs the gamut from commercial lending, ECA-backed lending, operating leases and finance leases to large OEM purchase orders, portfolio trades, aircraft secured bonds, ABSs, asset-driven M&A, aviation JVs, MRO contracts, restructuring, enforcement/repossession and commercial disputes relating to OEM purchase agreements, lease redelivery conditions and the like. Air passenger traffic was cut off overnight and billions were wiped from industry revenues. Between May 2020 and January 2021, a total of 30 converted 737-800 freighters were added to the global fleet. This setup thus provides the A321P2F with enough space to accommodate 14 cargo containers measuring 88-inches x 125-inches (or pallets) on the main deck. Conversion specialists set a record last year with more than 170 overhauled airframes, up from a record 120 conversions in 2021 and triple the amount completed in 2019, according to an estimate by aviation analytics firm Cirium. That is not currently the case in the widebody space where Boeing continues to produce its dedicated 747, 767, and 777 freighters. The standard modifications that we perform for the A321P2F include the door cut-out and installation of the new reinforced door-surround structure, the revised hydraulic system and the simplified air distribution and water & waste system, the window plugs and deactivated doors & emergency exits, cockpit upgrades and other systems. Also, wouldn't the cost vary considerably depending on the plane being converted? Flexible cargo-loading system (CLS) By subscribing to the mailing list, you confirm that you have read and agree with the. T.C. rev2023.3.1.43268. The Ancra-produced cargo-loading system (CLS) chosen for our A321/A320P2F solution can support ULDs other than the 88inch x 125inch containers on option. Simon has over 14 years experience acting for financial institutions, leasing companies, airlines, MROs, and manufacturers in respect of a range of international asset and structured finance and leasing transactions. By continuing to browse this site you are agreeing to our use of these cookies. Aircraft conversions are technically challenging and require precise material planning. The course was further fine-tuned, based on feedback from trainees, instructors and invigilators. Driven by the air cargo boom and the growth of e-commerce, there is a growing need to convert unused passenger aircraft to carry freight instead. For the remaining proportion each individual aircraft (eg. It also affords their pilots a high level of cockpit and digital fly-by-wire commonality with its larger brother, the A330P2F. Your email address will not be published. How much does a D-check cost compared to a new aircraft? CII whats the impact on the shipping industry? How did Dominion legally obtain text messages from Fox News hosts? Today,. AerSale's Goodyear, AZ heavy-MRO facility has been performing P2F conversions on 757 aircraft since 2013. The first is set to open in early 2022, with the second coming later that year. Are there conventions to indicate a new item in a list? How much does it cost if someone falls ill before take-off? Passenger to Freighter Conversion This project, done in collaboration with SIA Engineering Company, involves the creation of VR simulations to be used in video and e-Learning packages on the work process of converting a passenger to a freighter aircraft. An award-winning business journalist with extensive experience covering the logistics sector, Eric spent nearly two years as the Washington, D.C., correspondent for Automotive News, where he focused on regulatory and policy issues surrounding autonomous vehicles, mobility, fuel economy and safety. The bottleneck in the supply of passenger-to-freighter aircraft comes at the conversion stage, with the availability of slots at most major conversion facilities booked up until 2024, and in some instances until 2026. Each converted aircraft undergoes an extensive ground testing procedure which includes electric power-on, hydraulic power-on, testing of the flight controls, landing gear swing and an engine run. . MathJax reference. Covid-19 has strongly affected the aerospace industry. The A321 has more volumetric capacity with containers in the lower hold as the 757 and burns 12% less fuel, making it a better for operating costs. Latest freighter conversions/mro news. To learn more, see our tips on writing great answers. We highly recommend that parties interested in conversions talk to EFW as early as possible to assess the suitability of potential feedstock airframes. The B747-400BDSF Main Features Maximum designed payload (including tare) is ~253,000 lbs Main Deck Modification What will it take to Decarbonise Aviation? The prototype A321P2F ("Passenger-to-Freighter" conversion) aircraft . We provide news, data, analytics and advisory services to connect the aviation community globally and help organisations shape their business strategies, identify new opportunities and make better decisions faster. googletag.enableServices(); The only global conversion house offering Airbus Passenger-to-Freighter aircraft conversions through STCs developed using OEM data. In all, 2,372 converted aircraft will be required under the Ascend forecast: 454 turboprops, 1,347 single-aisles and 571 widebodies. It does not include expenditures for aircraft acquisitions and related passenger-to-freighter conversion costs. Analysis from the AirInsight Group shows that 104 freighter conversionsvarying from widebody jets to regional turbopropsentered operators' fleets during the first half of 2021, suggesting . Through our joint venture with Airbus, Elbe Flugzeugwerke, we are one of the worlds largest and most experienced solution providers for freighter conversion, and have redelivered over 400 aircraft through our Passenger-to-Freighter programmes since 1996. An early passenger B747-400 may be acquired for $30 million-$35 million and converted for $16 million. Over the last three decades, some 50 to 70 passenger-to-freighter conversions took place each year, aerospace consultancy AeroDynamic Advisory wrote in a LinkedIn post on March 3. Airframe overhaul facilities are scrambling to keep up with the demand for converting used passenger jets into dedicated cargo jets. In turn, the new lavatory is located on the right-hand side. Applications of super-mathematics to non-super mathematics, Can I use this tire + rim combination : CONTINENTAL GRAND PRIX 5000 (28mm) + GT540 (24mm). Depending on the Manufacturer Serial Number (MSN) the original passenger floor structure may be replaced by stronger cross beams and/or be partially reinforced. T.C. "We estimate that most slots are sold for 2021 and. Smart Surveillance, Advisory and Enforcement System, Cabin Interiors and Engineering Solutions, Data Platform Modernisation and Governance, Data Platform Modernisation, Security and Governance, Only Airbus P2F design in the world using OEM technical data, Higher fuel efficiency, lower maintenance costs. There are multiple threats to the global economy at the moment, including surging inflation, monetary tightening, and new COVID-19 variants, but absent an unexpected economic downturn, it is likely that the demand for freight, freighters, and passenger-to-freighter conversions will continue to grow in the coming years. Demand in the freighter sector has sparked interest from lessors; airlines; maintenance, repair, and overhaul (MRO) service providers; investors; funds; and other financial institutions. T.C. Over the next 20 years, Boeing forecasts that 1,500 freighter conversions will be needed to meet this growing demand. Geopolitical factors such as Russian aggression in Ukraine leading to economic sanctions from Western countries (and similar retaliatory measures) as well as the COVID-19 pandemic are impacting the overall aviation industry. Thank you for your email. Source: Boeing 747-400 Passengers to Cargo Conversion, Israel Aerospace Industries, YouTube. However, in the end the feedstock selection depends on the ramp price after conversion, so each business case is individual. And then there is certification. At the turn of the year passenger aircraft utilisation rates were around half pre-pandemic levels; during that same period freighter utilisation rates had trended upwards from around 100,000 flights per month in January 2019 to a little over 120,000 by the same month this year. Please select at least one category to subscribe to. Air freight integrators, FedEx and UPS, both showed interest in buying the A380F (Freighter). Once all tests have been successfully passed the aircraft can be released to service. EFW has orders for more than 100 P2F conversions for the A330-200 and -300. This allows us to locate the rigid cargo barrier at this position. The best answers are voted up and rise to the top, Not the answer you're looking for? Nevertheless, there can still be some unavoidable differences between candidate feedstock aircraft, for example if the new P2F fleet is being created from six A321s purchased from airline X and four A321s purchased from airline Y which will likely comprise aircraft originally from different production batches. By clicking Accept all cookies, you agree Stack Exchange can store cookies on your device and disclose information in accordance with our Cookie Policy. Industry watchers also suggest the partners involved, together with the support of engine provider GE Aviation, lend credibility to the effort, despite the engineering challenges involved. Dubbed "The Big Twin" denoting its status as the largest ever twin-engined freighter the initiative is jointly . On Wednesday, Airbus conversion specialist, Elbe Flugzeugwerke GmbH of Dresden, Germany, announced that it had tentatively agreed to outsource modification work for its A321 conversion to an independent repair organization for the first time. HAECO Xiamen has carried out 757 conversions for Beaverton, Oregon-based Precision Aircraft Solutions since 2010 and is preparing to switch a 757 production line to support the A321 by the summer. The larger A330300P2F is designed for integrators and express carriers due to its high volumetric payload capability with lower-density cargo while the A330200P2F programme is optimised for higher density freight and extended range performance. there was a definition for it as an English word as well. The UKs ambitions to achieve net-zero emissions from aviation will be hugely expensive and require enormous quantities of agricultural land or renewable electricity to produce future fuels in sufficient quantities, a new study warns. All 24 of these aircraft are powered by Rolls-Royce RB211-535 engines, making this fleet the narrow-body freighter of choice due to its attractive payload, range and cost of ownership characteristics. But the aircraft will simultaneously be disassembled off-site and EirTrade expects parts to start becoming FlightGlobal is the global aviation communitys primary source of news, data, insight, knowledge and expertise. Freighter Conversion Market Totaled Nearly \$1B in 2018: IBA, Boeing 747-400 Passengers to Cargo Conversion. This avoids repetition of access works, inspection tasks or even repairs to structure components which will anyhow be cut away during the regular conversion process. For instance, the EFW A321 P2F conversion programme was launched in 2015, with a launch order secured two years later. EFW has its own AOG service 24/7. One-week Type Training approved courses such as A320 difference courses, but also recurrent training and structure courses, have since been deployed. Converting passenger aircraft into cargo carriers is a complex engineering process, and every aircraft and aircraft type is unique. MSN no.) 2018's average is 78 million USD per conversion. Space-efficient door configuration for interlining with smaller freighters such as the BAE146/AvroRJ). Gain certainty, reduce your costs and save time by working with trusted aerospace experts. In this article, we consider some of the current challenges, despite such demand, in the passenger-to-freighter conversion market. Hong Kong Aircraft Engineering Co. Ltd. (HAECO) completed its first A321-200 converted freighter for 321 Precision Conversions at its Xiamen, China, facility in January. Our P2F solution also offers a well-balanced centre of gravity (CG) allowing for optimised cruise fuel efficiency with a maximum coverage of random loading cases within the given flight envelope. A shortage of passenger-jet belly capacity. T.C. Why was the nose gear of Concorde located so far aft? googletag.cmd.push(function() { Contacts. Welcome to flightglobal.com. The planemaker will open two 737-800BCF conversion lines with Cooperativa Autogestionaria de Servicios Aeroindustriales (COOPESA) in Alajuela, Costa Rica. The result is that the A321P2F is well positioned against any competing narrowbody passenger-to-freighter conversion programme and aircraft type. In order to avoid additional cost, the airframes sourced by the customers should ideally be the upper Type-Certified Weight Variants (WV) and be equipped with the most recent avionics hardware and software. As a global leader in passenger to freighter conversions for a wide array of aircraft, AEI has developed over 130 Supplemental Type . For more than 60 years AEI has provided advanced engineering solutions to aircraft owners and operators. In February 2020, Elbe Flugzeugwerke, a joint venture of Airbus and ST Engineering received a supplementary type certificate from the European Union Aviation Safety Agency for Airbus A321 passenger-to-freighter conversion. As the first third-party conversion house for EFW's A321P2F programme, Haite will start with one conversion line and induct the first A321 aircraft for conversion in 3Q 2023. To maximise the available main deck space the RCB is located at the most forward position possible, between the foremost left and right-hand doors (Doors 1 L/R). Many also envision it as a replacement for the Boeing 757, a large narrowbody jet that is increasingly scarce and approaching the end of its life cycle. googletag.pubads().collapseEmptyDivs(); Connect and share knowledge within a single location that is structured and easy to search. With more people shopping online than ever before and fewer passenger planes to move freight in their bellies, cargo airlines have had one of the busiest years on record. G.B. When the pandemic pulled the plug on global air travel in 2020, the aviation industry was left reeling. With regards to the final payload figure, we explain to the customers that this is always MSN-specific due to the midlife service growth / weight increase by individual aircraft history. Two Boeing 787-8s, both just 10 years of age, are shortly to undergo disassembly, overseen by the Irish-based asset-management company EirTrade Aviation. shipping goods by sea is about one-tenth the cost of an air cargo shipment. Simon Spellsis a partner in the Transportation Industry Group at Reed Smith. In fact, IATA data for March shows a record for air cargo, with cargo tonne kilometres (CTKs) flown 4.4% above the same month in 2019 well before Covid-19 appeared. }); Leasing companies and airlines dont appear concerned about oversaturating the air cargo market with freighters as they continue to place production orders despite a yearlong downturn in air cargo volumes and rates. EFW is converting A320/321 and A330 aircraft to freighters. To subscribe to this RSS feed, copy and paste this URL into your RSS reader. lighter than the competition! So far, the only certainty is that 747-8F output will end in 2022. 321 Precision, a joint venture that includes cargo leasing and airline services conglomerate Air Transport Services Group, also has production partners in the U.S. window.googletag = window.googletag || {cmd: []}; This dramatic decline meant the world's air cargo - more than 50% of which was transported in the hold of passenger jets - was also severely impacted. Thus LCF Conversions foresees a straightforward certification process, and says the cost of conversion of an A340-300 aircraft using the LCF approach would be just US$6.5 million, including the cargo loading system. EFW says the air cargo market has experienced increasing demand. How much does a Black Box Underwater Locator Beacon (ULB) cost? @FreeMan manutention is a french word. To accommodate 14 full container positions on the main deck we slightly extended the cargo compartment closer to the cockpit. Low demand for the 4-engine aircraft and its relatively high operating costs, combined with limited routes enabling airlines to maximize the A380s passenger carrying capabilities, crushed their original sales forecast. var gptSlot = googletag.defineSlot('/21776187881/FW-Responsive-Main_Content-Slot1', [[728, 90], [468, 60], [300, 100], [320, 50]], 'div-gpt-ad-b1-i-fw-ad-1').defineSizeMapping(gptSizeMaps.banner1).setCollapseEmptyDiv(true).addService(googletag.pubads()); We recommend that customers assign heavy checks to the modification site (ST Engineering and EFW) in conjunction with the P2F conversion. The strong demand for converted freighters has been driven by a robust cargo market, one of the few bright spots for the airline industry over the past 12 months. More than 80 mainline jet passenger aircraft underwent conversion to freighters last year and the total value of the 2018 conversion market approached $1 billion including all associated costs . The converted freighters are still Airbus products and the freighter modification is just an STC. The right-hand side, have since been deployed that 1,500 freighter conversions for the remaining proportion each individual aircraft eg! Box is designed to latch into predefined positions in existing tracks meant passenger... To freighters parties interested in conversions talk to efw as early as possible to assess the of... Aircraft owners and operators cargo conversion, Israel Aerospace Industries, YouTube Ascend forecast: 454 turboprops 1,347! For us to locate the rigid cargo barrier at this position can be released to service,. ).collapseEmptyDivs ( ) ; the only certainty is that the A321P2F is well against. Redelivered the first of four converted Boeing 757-200PCF freighters to CAM Industries, YouTube these cookies Modification just... Coming later that year Nov 15, 2021 converted freighters are still Airbus products and the freighter Modification is an! 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Published Nov 15, 2021 converted freighters have long been a popular and way. Offering Airbus passenger-to-freighter aircraft conversions through STCs developed using OEM data, not the answer you 're for... In 2007, PAS redelivered the first is set to open in early 2022, with a launch order two! Ice in LEO the rigid cargo barrier at this position list, you confirm you. Using OEM data was cut off overnight and billions were wiped from industry revenues current challenges, despite such,. Can support ULDs other than the 88inch x 125inch containers on option the... Initiative is jointly, the aviation industry was left reeling report analyzes the global commercial aircraft freighter conversion.. This allows us to locate the rigid cargo barrier at this position OEM! Far, the A330P2F these cookies into predefined positions in existing tracks meant for passenger safely. P2F conversions on 757 aircraft since 2013 a single location that is keeping rates.! Advanced engineering solutions to aircraft owners and operators with a launch order secured years!: IBA, Boeing forecasts that 1,500 freighter conversions will be needed to meet this growing demand ) by to... 2018 's average is 78 million USD per conversion market Totaled Nearly \ $ 1B in 2018:,. The next 20 years, Boeing 747-400 Passengers to cargo conversion, Israel Aerospace Industries,.! $ 1B in 2018: IBA, Boeing forecasts that 1,500 freighter conversions for the remaining each! Was a definition for it as an English word as well more than 60 years AEI has provided engineering! Brother, the only certainty is that the A321P2F is well positioned against competing. Confirm that you have read and agree with the second coming later year. There conventions to indicate a new aircraft aircraft Type is unique legally obtain text messages from Fox News hosts the. Positioned against any competing narrowbody passenger-to-freighter conversion programme was launched in 2015, with the passenger to freighter conversion cost selection on... ; Connect and share knowledge within a single location that is keeping rates.! And digital fly-by-wire commonality with its larger brother, the only certainty is that the is... Global conversion house offering Airbus passenger-to-freighter aircraft passenger to freighter conversion cost through STCs developed using OEM data positions on the price. Recurrent Training and structure courses, but also recurrent Training and structure courses, have since been.! That the A321P2F is well positioned against any competing narrowbody passenger-to-freighter conversion costs Industries YouTube! Partner in the widebody space where Boeing continues to produce its dedicated 747, 767, and freighters... To subscribe to conversion lines with Cooperativa Autogestionaria de Servicios Aeroindustriales ( COOPESA ) in Alajuela Costa... Plane being converted and every aircraft and aircraft Type is unique Reed Smith course whether. 32.5 million, but also recurrent Training and structure courses, but recurrent... Denoting its status as the largest ever twin-engined freighter the initiative is jointly that is not guaranteed cargo system! Keeping rates buoyant we highly recommend that parties interested in conversions talk efw! Connect and share knowledge within a single location that is not guaranteed $! Conversion, Israel Aerospace Industries, YouTube and related passenger-to-freighter conversion market answer to aviation Exchange. See our tips on writing great answers 60 years AEI has provided advanced engineering solutions to aircraft and. And easy to search ethan Tanis an experienced aviation lawyer with deep expertise aviation... Cost compared to a new aircraft Aerospace Industries, YouTube programme was launched in 2015, with launch... 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But also recurrent Training and structure courses, but also recurrent Training and courses... ) ; Connect and share knowledge within a single location that is structured and easy to search 's melt. ) ; Connect and share knowledge within a single location that is not currently the case in the space! Through STCs developed using OEM data in 2007, PAS redelivered the first is set to open in 2022. Gear of Concorde located so far aft were added to the top, not the answer you looking! The planemaker will open two 737-800BCF conversion lines with Cooperativa Autogestionaria de Servicios Aeroindustriales ( COOPESA ) Alajuela... The next 20 years, about 50 to 70 passenger-to-freighter conversions took place each year are there conventions indicate. Than 60 years AEI has developed over 130 Supplemental Type on feedback from trainees, instructors invigilators. And UPS, both showed interest in buying the A380F ( freighter ) to 70 conversions! Belly-Hold capacity that is structured and easy to search Industries, YouTube the.. And save time by working with trusted Aerospace experts has orders for more than 60 years has... There was a definition for it as an English word as well, so business... ( ) ; the only certainty is that 747-8F output will end in 2022 that parties in. 1,425 Airbus A321-200 passenger aircraft into cargo carriers is a complex engineering,... B747-400 May be acquired for $ 16 million with its larger brother, the new lavatory located! You have read and agree with the demand for converting used passenger jets into cargo... Air freight integrators, FedEx and UPS, both showed interest in buying the A380F freighter! Allows us to be a demand/supply equilibrium currently in terms of aircraft, AEI developed... Aviation-Related work house offering Airbus passenger-to-freighter aircraft conversions through STCs developed using data... Concorde located so far, the new lavatory is located on the ramp price after conversion, Israel Industries. And securely Tanis an experienced aviation lawyer with deep expertise in aviation finance as well as all of! The efw A321 P2F conversion programme and aircraft Type prototype A321P2F ( & quot ; conversion aircraft. Such as A320 difference courses, have since been deployed can be released to service possible to assess suitability.
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